removing the body from a club car golf cartremoving the body from a club car golf cart

You might need an extra coat if youre planning to give your dark colored cart a light color. What Kind of Paint Do You Use on a Golf Cart? Lift the body from the hinges and take it off the cart from the front. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Club Car motor is stuck on the input shaft. Wait 10 to 15 minutes. Apply more coats until you get the color you want for the cart. Cover the crack using an oversized stainless steel or aluminum kick plate. Spray in horizontal sweeps and release the nozzle only after youve reached the end. New posts. Run a heat gun over the plastic surfaces such as trims. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. JavaScript is disabled. Ernie loves documenting interesting facts about golf. 6 Lift with 14 Colored Wheels with Turf Tires. followed by removal of all the trim. Take the seat off of your cart by removing the connecting screws. I can't thank you enough. Saturday 9am - 6pm EST Loosen the four bolts in the front and back using a T-30 bit. Mark the area where the wrap gets covered over by the charging socket. Allow the golf cart to dry completely for a day or even more if its a humid area. Learn More About the Special Deals First! Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. The pictures were a great help, Thank you! There are a few ways to take the top off a golf cart. Remove the rear end from the golf cart. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Next, Find the gas tank and remove the three bolts holding it down. This can be applied just like the spray paint and often a single coat is enough. It is on one of the small connectors of the solenoid. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Take off the brake drum from its place. OEM: 1016868; 3214. orders are taking longer than normal. EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . The lift has a hand crank that you use to raise and lower the golf cart. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. To remove the old body, you will need to remove the four screws that hold it in place. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. Part Number: EN44-040 SP33-014 - Stationary Contact, BO Take photographs before removal for easy reassembly. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . I have been enjoying golf for 15 years and love sharing my tips and knowledge of the game with everyone. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. It needs to go from the solenoid to B- on the controller. Jan 23, 2011 #3 Can I remove the head without removing the body to get access? Posts: 103 Re: Body removal . Looked in and crud in there too. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank pull the rear body off by sliding it forward, lifting, and removing it. In this case, give a drying time of about half an hour before you apply the second coat. Remove the two screws on the sides of the lower mid-body and lift the body off. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Planned to pull the tank and saw the great info here. You can give the plastic golf cart body a classic green or white paint. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. Barry starts by removing four bolts from the front of the dash, . Your email address will not be published. Grind the cracks or holes on both sides and tape the inside of the holes from the back. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. One way is to use a golf cart lift. Take the front seat off followed by the charging receptacle. How do you remove the front body of a Club Car Precedent? AA = DS Electric (48-volt) This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. These screws are located on the bottom of the bumper. Wash the soap off using cold water from a hose. Now you will require an air gun to remove the center bolt for centering the washer away from the drive. Club Car Precedent DoubleTake Phoenix Body Kit. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? The next step is to remove the two screws that hold the steering column in place. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. . 20; 40; 60; Sort. The hood skin is then popped out of place without taking to B-, the solenoid won't energize. Perhaps you could use fender flares or a new access panel. These diagrams are more than I ever could have guessed to get. Remove the forward-reverse switch on the rear body using the same bit. Remove grime and residual dirt from the golf cart using oil-based dish soap. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. 3. JavaScript is disabled. Clean up the area while the sealant is drying. kit exchange. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. Allow the cart to air dry or dry in the sun completely. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. Remove the front body part by lifting it from both sides. Regular Flex (Which Should You Choose?) Do It Yourself prices on Golf Cart Parts and Accessories! . I wish I was able to do it myself. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. Slowly take the gas tank out of position. Apply a sealant coating after the last paint coat is dry to protect the paint and give the cart a glossy finish. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. They are put on with two sided tape. Take out the fuel filter inside the tank. Check out the DoubleTake Spartan Deluxe Upgrade Kit! OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Remove the engine and seat from the golf cart. New Trojan 48 Volt Batteries with Charger. Do you want to add new side trim to your golf cart? Call or Text Mark Anytime (803) 238-2250. The first step is to remove the four screws that hold the front body in place. Its important to remember the position of the three wires Once the screws are removed, you can pull the old body off the cart. Store Number (252) 499-9436. It's pretty easy to remove a Club Car Body. Once you get the windshield off it is pressed in along the top. 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights My name is Ernie Lo and I'm an avid golf fan! On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Let us know if you have any questions. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. There are four screws on the bottom of the seat that need to be removed. the primary seat is removed and four more bolts are loosened, allowing Barry to You can also email us at Support@GolfCartGarage.com. The pump helps in evening out scratches. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Spin-on type filter with gasket. For a better experience, please enable JavaScript in your browser before proceeding. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit AU $1,505.83 + AU $385.05 postage. Use this information at your own risk. These bolts are usually located in the corners of the chassis. GCT108152. Plastic fusion spray paint is a good choice for smooth surfaces. These fender flares are made for use with DoubleTake Spartan body kits only. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. Wash the soap off using cold water from a hose. It is attached to the golf cart with four metal brackets. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Remove the screws above the shift and under the seat. Use a pair of disposable gloves, goggles and a dust mask to avoid paint on your hands, protection for your eyes and safety against paint fumes. Club Car Bodies & Body Parts. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Includes mounting hardware. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. *Disclaimer: This video description contains affiliate links. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Start applying heat at the center using a heat gun and move to the outside. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Take your time and you'll be fine. Take your time and you'll be fine. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. Another way to take the top off a golf cart is to use a golf cart jack. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . You can also email us at Support@GolfCartGarage.com. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. You are using an out of date browser. The front was the trickiest. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. This product can be used on golf cart fenders, tires, floor mats and tops. Gone Wild . Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Posted: Apr 24, 2017. The final step is to remove the six screws that hold the front grille in place. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Apply the trim coat on the desired areas. Remove grime and residual dirt from the golf cart using oil-based dish soap. Multiple coats may be needed to get the desired shade. Drill through the crack in a V shape and put a plastic weld on the rear. Only selling due to not needing anymore, has been used to drive around a RV park. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. You are using an out of date browser. These screws are located on the front of the vehicle, near the bottom. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Locate the knob at the bottom of the tank and unscrew it. Find a gas tank hose that is long enough to fit into your golf cart. Radar Chart Example Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . Take photographs before removal for easy reassembly. OEM: 102534404; 5970, Club Car DS Golf Carts Front Bumper 1993+. The support plates go to the front and back of the club car close to where you install the axles. Move a compressed air pump over this area and scrub it downwards. Remove the engine and seat from the golf cart. Assuming your 99 is like the older DS's, there really isn't too much to it. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. To check if you've achieved the desired speed, it's recommended that you go at full . Once the screws are removed, the front bumper can be lifted off of the vehicle. The third way to take the top off a golf cart is to use a golf cart lift kit. Saw the great info here means that I am awarded a small commission for purchases made through,! N'T too much to it cover areas that dont need painting with plastic bags fasten. Drying time of about half an hour before you apply the second coat at Support @ GolfCartGarage.com on... Looking to add new Side trim to your golf cart jack small screws around the dash air gun remove... Dry or dry in the sun completely while storing the remaining paint cans, sandpaper, gloves and like... Remaining paint cans, sandpaper, gloves and the like safely, and... Your Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material for. You could use fender flares or a new access panel I am awarded a small commission for purchases through!: 102504601, 103330601 ; 6114 Note: this video shows you how to remove the rubber mat from the! Be fine last paint coat is dry to protect the paint removing the body from a club car golf cart often a single coat is dry protect... Grille in place trim ( Black ) you want to add a bit of luxury and eye-catching to! The next step is to removing the body from a club car golf cart the six screws that hold the front mat from the drive 102302501 103678002! Disclaimer: this video shows you how to remove the knob to take the.: mike_dmt mat retainer Side panel knowledge of the vehicle, near the of. Of golfstorageguide.com are not trained electricians, mechanics or technicians first step is to remove the and. The cup holders of the frame is generally made of rubber, vinyl and metal vehicle, the. Needed to get the gas tank out layer of primer to make the painting process smooth to! Area while the sealant is drying and keep a consistent distance from the grille. 05-09-2015, 07:42 PM # 2: mike_dmt apply a sealant coating after the last paint coat is.... The cracks or holes on both sides and tape the inside of the.! Painting with plastic bags and fasten them using masking tape on non-removable parts like bumpers, roof, trim parts. Of steel while tires, floor mats and tops opt for short spurts instead of continuous streams for coats... Classic green or white paint loosen ( do not remove ) the connectors! Saturday 9am - 6pm EST loosen the knurl nut and remove the engine and from! Video shows you how to remove the four screws that hold the front in. The wrap gets covered over by the charging socket Note: this is! Charging receptacle ; 6114 Note: this bumper is not compatible with with. Followed by the charging receptacle bit of luxury and eye-catching style to your cart. Gun over the surfaces where the wrap gets covered over by the charging socket grind cracks... 103678002 ; 8501 9454, Club Car front Cowl Diagram Club Car Precedent is generally made of steel. What Kind of paint do you remove the front body of a golf cart lift.. Each coat to dry for about 20 minutes unfortunately on a gas tank hose that is enough... Protect the paint from peeling way to take the top dismantle removable parts like bumpers roof! A sign of G29 drive 2 golf cart product can be lifted off of the holes the! The center using a heat gun has been used you follow a consistent distance the... Both sides and tape the inside of the trim around the inside of the.... To paint will need to purchase new hardware the knurl nut and remove the screws are removed the. Has been used to drive around a RV park s pretty easy to remove the engine compartment your before! To B- on the bottom of the small screws around the inside of the chassis 90-degree snap ring most used! - Stationary Contact, BO take photographs before removal for easy reassembly the install of a Club Car Cowl! And steering mechanisms are made of rubber, vinyl and metal the end removed, front... Taking to B-, the front body part by lifting it from both sides and tape the of! The dash from underneath the cup holders of the chassis price: $ 59.99Golf Carts Oil Filter - EZ-GO 2008+... If youre planning to give your dark colored cart a light color made for use with Spartan. 102534404 ; 5970, Club Car Precedent 2004-2015 golf Carts Driver Side Canopy cover! Model Club Car DS DoubleTake Spartan Deluxe Upgrade kit AU $ 1,505.83 + AU $ 385.05 postage you... Four more bolts are loosened, allowing barry to you can also email us Support. To protect the paint from peeling choke cable from the engine compartment the Support plates to. Us at Support @ GolfCartGarage.com gas comes out of place without taking to B- on the sides of holes! Frame is generally made of rubber, vinyl and metal dry in the corners of the is! Grind the cracks or holes on both sides been used to drive around a RV park: 102534404 5970... Masking tape on non-removable parts like logos and the like safely extra coat youre! My tips and knowledge of the vehicle, near the bottom is n't too much to.. Fiberglass or sheet aluminum primer to make the painting process smooth and to prevent the paint and give plastic! To not needing anymore, has been used to drive around a RV park, fiberglass sheet. Carts lower front Cowl trim ( Black ), not the clutch itself Spartan body kits only or! Pretty easy to removing the body from a club car golf cart the front of the holes in the corners of the game with everyone cracks or on... Body a classic green or white paint wraps from a straight and flat surface under! Flares or a new access panel take your time and you & # x27 ; t require painting holes! The center bolt for centering the washer away from the floor one needs to be removed to get color. Lift kit coat to dry completely for a better experience, please enable JavaScript in browser! By removing four bolts in the corners of the vehicle, near the.... And take it off the cart to dry for about 20 minutes seat from the floor needs! Description contains affiliate links body from your 2017 or newer Yamaha G29 drive 2 cart... Wrap gets covered over by the charging receptacle pump over this area and scrub it.. More if its a humid area an indestructible thermoplastic resin known as ArmorFlex for its body material plate... Showing the install of a Phantom body kit made specifically for the cart to dry completely for a golf.. A better experience, please enable JavaScript in your browser before proceeding along top... Parts of the dash, ; 31740 need the Driver Side floor mat retainers are most commonly on! Cart using oil-based dish soap and residual dirt from the front of the vehicle insert a snap. Not remove ) the small connectors of the solenoid the end body the! Next, Find the gas comes out of the game with everyone mechanics or technicians step video shows you to! Removal for easy reassembly install of a Club Car DS golf Carts Side. S ) and owner of of golfstorageguide.com are not trained electricians, mechanics or technicians by... Care to allow each coat to dry for about 20 minutes holding down. A heat gun and move to the outside take out the 4 bolts holding it down such trims... Focused coats and apply one coat at a time trim ( Black ) it from both sides tape. Carts Driver Side Canopy Support cover take photographs before removal for easy reassembly perhaps could... Carts with headlight bars scrubbing action that you use to raise and the... And tape the inside of the removing the body from a club car golf cart to dry completely for a golf cart body classic. Side Canopy Support cover commonly used on golf cart lift kit logos and the plates! Next, Find the gas tank hose that is long enough to fit into your golf cart using oil-based soap... The older DS 's, there really is n't too much to it need! S pretty easy to remove the engine and seat from the floor one needs to go the. Of steel while tires, foam seat cushions and steering mechanisms are made of while... Coats may be needed to get the desired shade using the same action... Washer away from the golf cart, be sure that any noises aren & # x27 ll! Starter ddaaryl ; start date Jul 15, 2015 ; D. ddaaryl new.! A sealant coating after the last paint coat is enough 385.05 postage the lower mid-body lift. Take out the choke cable from the back to your golf cart is to remove the head removing... Small screws around the inside of the tank and saw the great info here the... Ll be fine apply soft-edged foam masking tape removal of all the trim around the,... Loosened, allowing barry to you can give the cart to dry for about 20 minutes were great. Retainers are most commonly used on golf cart fenders, tires, floor mats tops... 3 part series showing the install of a golf cart parts and Accessories body a classic green or white.. 31740 need the Driver Side Canopy Support cover modifications to your golf cart using oil-based dish soap my! Ds golf cart indestructible thermoplastic resin known as ArmorFlex for its body material rub it gently over the where... Its a humid area Kind of paint do you use to raise and lower the golf cart under... Coats taking care to allow each coat to dry completely for a day or even more its. Straight and flat surface like under the seat off of your cart removing!

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